1) Securing Common Incineration Facilities
There are four incineration sites in Seoul: Yangcheon Facility, Nowon Facility, Gangnam Facility and Mapo Facility. These are all in operation within the city of Seoul (with the capacity of more than 400 tons per day). Plans for these facilities began in 1991.
When the plan was founded in 1991, the design was to build 11 incineration facilities to take care of 16,500 tons per day, but only 4 facilities have since been constructed. The construction started in October 1992. Yangcheon Facility was built in February 1996, Nowon Facility in January 1997. Gangnam Facility followed in December 2011, and Mapo Facility was completed in May 2005.
Yangcheon Facility started its construction in December 1992, and was finally finished in February 1996. It has a capacity of 400 tons, with 2 incinerators that can process 200 tons per day. Nowon Facility also started its construction in December 1992 and finished in January 1997. It has a capacity of 800 tons: 2 incineration units that can process 400 tons per day. Gangnam Facility's construction started in December 1994, and finished in December 2001. Its capacity is 900 tons per day, the largest among all 4 facilities. There are 3 incineration units each of which can process 300 tons per day. The construction of Mapo Facility started in December 2001 and completed in May 2005, whose capacity is 750 tons with three incinerators capable of taking 250 tons per day.
Table 1. Construction of Incineration Facilities in Seoul
Category |
Yangcheon Facility |
Nowon Facility |
Gangnam Facility |
Mapo Facility |
Capacity |
400 Tons/Day (2 Units) |
800 Tons/Day (2 Units) |
900 Tons/Day (3 Units) |
750 Tons/Day (3 Units) |
Construction Period |
1992.12~1996.2 |
1992.12~1997.1 |
1994.12~2001.12 |
2001.12~2005.5 |
Area |
14,627㎡ |
46,307㎡ |
63,813㎡ |
58,435㎡ |
Construction Cost |
32.1 Billion KRW |
74.3 Billion KRW |
115.5 Billion KRW |
171.2 Billion KRW |
Incinerator |
Stoker Type |
Stoker Type |
Stoker Type |
Stoker Type
+Rotary Kiln |
Air Purification
Facility |
Wash Tower
Semi Dry Reactor
Bag Filter
SCR Catalyst Tower |
Electric Precipitator
Wet Wash Tower
Bag Filter
SCR Catalyst Tower |
Wash Tower
Semi Dry Reactor
Bag Filter
SCR Catalyst Tower |
Semi Dry Reactor
Bag Filter
SCR Catalyst Tower
Police Filter |
Figure 1. Mapo Incineration Facility Structure
These incineration facilities can process up to 2,850 tons per day. The capacity has been estimated based on the amount of waste disposal at the time they were designed, and the estimated amount for the time afterwards. When comparing of the original 1991 plans (11 facilities, 16,500 tons processed per day) to the actual capacity (4 facilities, 2,850 tons per day), only 36% of the facilities were built and the capacity stood at about only 17%. It seems they will not provide much help for the management of municipal solid waste (MSW) in Seoul. However, various waste reduction policies (i.e. the introduction of VBWS, the expansion of recyclying, food waste into resource) was in place while the facilities were being constructed. In the 2000s, when the 4 facilities started operations, the target amount had been significantly reduced, and therefore the 4 facilities could cover more MSW in Seoul. Yangcheon Facility, for example, was designed expecting about 400 tons of waste from Yangcheongu. But the district only generated 212 tons in 2002, 101 tons in 2012: 53% and 25% of the capacity, respectively. The Nowon Facility also processed about 25% (2002) and 15% (2012) of their capacity, and there was 33-34% recorded for the Gangnam Facility. Mapo Facility had been designed to process MSW of Mapogu, Junggu and Yongsangu whose capacity is 750 tons per day. However, the amount of MSW generated in the three local districts was only about 60% of their capacity in 2012.
Table 2. Capacity of Incinerator facilities in Seoul and Actual Volume of MSW
Facility |
Assigned Area at Design Phase |
Capacity
(Ton/Day) |
MSW in 2002
(Ton/Day) |
MSW in 2012
(Ton/Day) |
Yangcheon Facility |
Yangcheongu |
400(1.00) |
212(0.53) |
101(0.25) |
Nowon Facility |
Nowongu |
800(1.00) |
201(0.25) |
121(0.15) |
Gangnam Facility |
Gangnamgu |
900(1.00) |
294(0.33) |
305(0.34) |
Mapo Facility |
Mapogu, Junggu, Yongsangu |
750(1.00) |
- |
453(0.60) |
Reduction of generated MSW enabled the expansion of assigned area for 4 incineration facilities. Starting from 2007, the 4 facilities started to accept MSW of neighboring districts. Yangcheon Facility took MSW of Yeongdeungpogu and Gangseogu's waste as well as that from Yangcheongu. Gangnam Facility also started processing MSW of 7 other districts. Until today, 4 incineration facilities in Seoul are taking care of MSW from 22 local districts, among 25 districts in the city.
Before the facilities were shared, the 4 facilities were not utilized as much. As shown in the 2005 records, Yangcheon Facility processed only 33% of its capacity, Nowon Facility 19%, Gangnam Facility 24% and Mapo Facility 59%. This is because the local district and residents did not want the facilities to process waste from other areas. The reduced amount of MSW was a success, but this affected the incineration facility utilization rate, and concerns arose about the aging and malfunctioning of incinerators, pollution prevention facilities or controlling devices. While the facilities in Seoul were not effectively used, MSW from the city was sent to the Sudokwon Landfill Site (meaning landfill site capital region for the metropolitan Seoul), 45 km from Seoul. The cost and energy for transportation increased, causing problems for the Seoul Metropolitan Government which has built and run its own incineration facilities.
However, it is not recommended that local districts build and operate incineration facilities on their own, especially in terms of securing expert human resources. Because waste incineration facilities require high-end technology, and should be operated for 24/7, they require a large amount of human resources. Each incineration facility uses about 70 employees per facility, and there are many positions that require staff with national certifications, up to 12 to 20 such experts per facility. Of course, the operation costs are huge because certified employees are required in industrial safety, electronic, energy utilization, environmental pollution prevention, firefighting, high-pressure gas management and more. The size of facilities themselves is big as well. The operation cost for the 4 facilities ranged from 8.3 billion to 21.3 billion KRW in 2012. Barring the Mapo Facility, the facilities recorded losses in the region of 0.5 to 1.5 billion KRW. Therefore, the overall operation cost showed losses of 15.5 billion KRW, subsidized by Seoul Metropolitan Government (SMG). SMG and the central government paid 393.1 billion KRW, the entire construction cost of the facilities.
Table 3. Seoul City Incineration Facility Operation Profit (in 2012)
(Unit: 1 Mil. KRW)
Category |
Income |
Expense |
Profit (Income - Expense) |
Yangcheon Facility |
3,236 |
8,384 |
-5,148 |
Nowon Facility |
4,659 |
14,606 |
-9,947 |
Gangnam Facility |
19,794 |
21,338 |
-1,544 |
Mapo Facility |
14,472 |
13,378 |
+1,094 |
Total |
42,161 |
57,706 |
-15,545 |
Considering the above listed facts, it is more efficient for SMG, rather local districts, to run large and technology-concentrated facilities such as incineration facilities in terms of securing expertise and reducing costs.
To resolve the problems previously mentioned and reduce the overall operational costs, SMG began regionalizing its incineration facilities in 2001, by sharing the 4 facilities with neighboring districts. However, it was difficult to turn facilities of the metropolis into regional facilities. First of all, residents in the four incineration facilities' areas had to agree on such changes. Through the resident consultative group, the residents can deal with facility operation, their health and welfare. They also monitor waste composition, according to the agreement made with SMG. Until gaining agreements from the residents, SMG and resident consultative groups met and negotiated numerous times for 1 to 9 year period.
Sharing facility had positive effects on many aspects. First of all, the number of districts using the facilities increased to as many as 22 districts in 2014. Moreover, facility-sharing improved the utilization rate significantly from 19-59% (33% of the entire capacity) in 2006 to 77-92% (85% of the entire capacity) in 2012.
After sharing facilities, 4 incineration facilities were secured as regional facilities for 25 local districts, dividing Seoul into 4 areas in processing the MSW. 25 local districts that are sharing the facilities are divided as follows: Southwest Region (Yangcheon Facility), Northeast Region (Nowon Facility), Southeast Region (Gangnam Facility) and Northwest Region (Mapo Facility).

Figure 2. Facility Operation Rate and Changes in Districts after Sharing the Incineration Facilities
Figure 3. Incineration Facilities in Seoul and their Assigned Areas
Figure 4. Construction of Incineration Facilities in Seoul and Major Changes in the Waste Management Policy
2) New Town Construction and Incineration Facility-District Heating Facility Cooperation
Cities in Korea rapidly developed over the last 60 years. Suburban areas were developed as housing sites to accommodate the population influx from the rural to metropolitan areas. Yeouido (1967) and Yeongdong (1967) were developed in the 1960s. In the 1970s, Jamsil (1971) was developed to disperse the concentration in Jongro and Junggu. In 1980s, the Gaepo (1981), Godeok (1981), Mokdong (1983) and Sanggye (1985) areas were all developed as large-scale residential areas.
During the construction of new town, 2 incineration facility sites have been secured where the Yangcheon Facility (May 1983, construction decided in Mokdong New City Development Plan) and Gangnam Facility (January 1986, city facility decided as waste disposal facility) were built. The other two incineration facilities have experienced similar situations. Mapo Facility had been constructed k in the World Cup Park, a part of the Sangam Housing Area which started its construction in 2000. Nowon Facility had its location assigned as a waste disposal facility in December 1977, before the Sanggye area was developed in1985.
As shown in the above examples, construction of incineration facilities connected to new town development makes it relatively easier to find construction sites, and to reduce objections from local residents that cannot be avoided in the construction process. Moreover, utilizing the heat from incineration as a heat source for district heating is another profit of connecting the construction of incineration facility with new town development. District heating started in Lock Part, New York, U.S.A in 1877, and spread to other parts of America, Europe and Japan. In Korea, the first such approach was the feasibility study on the remodeling of Seoul Thermoelectric Power Plant into cogeneration thermal power plant to provide heat in Yeouido, Dongbuichon and Banpo in 1981. The actual start was in Mokdong and Shinjeongdong, providing heat to 20,000 houses. After the first and second oil shock, the social interest in energy efficiency was high in the 1970s. In 1987, remodeling of the Seoul Thermoelectric Power Plant into cogeneration thermal power plant was determined. In 1989 district heat scheme was determined for 5 cities including Ilsan. Along with this trend, the 4 incineration facilities in Seoul could also be connected with district heating facilities. Yangcheongu provides heat to 140,000 houses, and the incineration heat ratio for district heating is 16%. Nowon provides heat to 128,000 houses at a 23% rate, and Gangnam to 176,000 houses with a 27% incineration heat ratio. The Mapo area shows the highest incineration energy rate, as much as 57%. Heat is provided to 70,000 houses.

Figure 5. District Heating and Location of Incineration Facility in Seoul
In other words, all four incineration facilities in Seoul have district heating facilities, providing heat from waste incineration. The heat recovered from the incineration takes up to 16-57% of the energy source of the district heating facilities.
Table 4. Incineration Facility․ District Heating Facility Cooperation Status
Category |
Yangcheon |
Nowon |
Gangnam |
Mapo |
Size of the
District Heating Facility |
140,000 |
128,000 |
176,000 |
70,000 |
Energy Recovered from Incineration
Facility |
Heat
Electricity |
Heat |
Heat |
Heat
Electricity |
Energy Source
Of District Heating
(2012) |
Heat from Incineration: 15.7%
Heat from Energy Generation 51.0%
Produced Heat: 33.3% |
Heat from Incineration: 23.2%
Heat from Energy Generation 37.8%
Produced Heat: 39.0% |
Heat from Incineration: 27.0%
Heat from Energy Generation 12.7%
Produced Heat: 60.3% |
Heat from Incineration: 56.8%
Heat from Energy Generation 33.8%
Produced Heat: 9.4% |
3) Environment Pollution Management
MSW incinerators are source of various pollutants such as incinerators, storage systems and transport vehicles. There are also general materials such as foul odor, dust and nitrogen oxide. Various characteristic pollutants from MSW incinerators also include hydrogen chloride, sulfur oxides and dioxin.
Dioxin, in particular, was a cause of concern in the early 1990s across the world because of the soldiers who were exposed to defoliant during the Vietnam War and their children who developed disorder. And at the same time waste incineration facilities became known as a major source of dioxin.
As a result, citizens started to question about incineration methods, and concerns arose among neighboring residents about facility and environmental measures. In response to such concerns, SMG has prepared thorough measures against environmental damage in terms of both facility installation and operation.
First of all, the city has installed and operated extremely complex gas purification facilities. The biggest concern among local residents is that of pollutants, emitted along with gas from incineration. This contains heavy metals such as mercury, caustic substances such as sulfur oxides and nitrogen oxide as well as toxic materials such as dioxin. Seoul's incineration facilities have neutralization, dust reduction and catalyst facilities to remove such materials, which consume more than 50% of the construction cost. Even during operation, considerable cost is expended in such facilities' chemical, energy and replacement of the air purification equipment.
The gas emission report in 2012 showed that all 4 of the facilities have less than 1/2 of emission standard, and other materials are also about 1/10 ~ 1/1,000 of the standard, suggesting strict management of the emission.
Table 5. Gas Emission Report of Incineration Facility in Seoul (2012)
Category |
Emission Standard |
Yangcheon |
Nowon |
Gangnam |
Mapo |
Dust (㎎/S㎥) |
20 |
2.07 |
1.74 |
1.14 |
0.88 |
Sulfur Oxides (ppm) |
30 |
0.43 |
0.14 |
0.29 |
0.34 |
Nitrogen Oxide (ppm) |
70 |
23.00 |
23.78 |
12.39 |
16.67 |
Carbon Monoxide (ppm) |
50 |
10.30 |
7.16 |
10.55 |
1.07 |
Hydrogen Chloride (ppm) |
20 |
2.26 |
0.48 |
2.73 |
1.15 |
Dioxin (ng/N㎥) |
0.1 |
0.000~0.009 |
0.000~0.003 |
0.000~0.002 |
0.000~0.000 |
※ Dioxin Emission Standard Strengthened: 0.5→0.1ng/N㎥(2003.7)
※ Dust Emission Standard Strengthened: 30→20㎎/S㎥(2010.1)
※ Nitrogen Oxide Emission Standard Strengthened: 80→70ppm(2010.1)
|
Second, disposed waste is examined so that the incineration facility will not have toxic materials. Blocking the pollutants from the incinerators are as important as operating excellent pollutant restriction facilities.
Heavy metals, such as mercury, are included within the waste material and spread into the atmosphere during the incineration process as gas. Dioxin is known to be formed when aromatic material and chlorine are combined during the incineration. Types of waste capable of generating dioxin include food, waste with high water contents and PVC products. Thus, dioxin is generated during the incineration of the waste. Therefore, such materials are asked to be separately disposed by houses and businesses.
Despite strict management and guidelines, we cannot rule out the possibility of such materials being mixed in the waste. Therefore, the incineration facilities search transport automobiles at random for heavy metals and have them return if such materials are found. The automobile will then receive a penalty. It is meaningful that such investigation and monitoring is done by people recommended by the resident consultative group. They work whenever waste is being brought into the facility. Right after food waste recycling completed, about 10-20% of food waste contained in the waste used to be brought into the incineration facilities. But now it is maintained at a rate lower than 5%. This is because there is thorough and vigilant observation on the waste.
Third, air pollutants are measured in real-time and statistics are displayed. This is one of the representative management systems, along with thorough purification facilities and examining waste brought into the facilities. The system measures pollutants in emitted gas in real time, and then displays these figures to the public. The figures include the tele-monitoring system, auto dioxin collection and electronic displays of gas density. To secure the objectivity of these figures, facility operators cannot approach such measurement devices. Among the devices, the tele-monitoring system automatically measures dust, SO2, HCI, NOx, CO and O2, flow amount and temperatures with device installed in the middle of the incinerator chimneys, and then transfers the results to the central control room and the government's control center in real time.
At the same time, results are displayed on electronic displays, so that local residents can see the numbers. 3 electronic displays have been installed in Gangnam, and 1 each for Yangcheon, Nowon and Mapo. Dioxin is the least-trusted pollutant by the residents. Dioxin cannot be measured in real-time, unlike other pollutants. Therefore, the material should be collected once every 6 months (within 1 day), and the collected material is then moved to labs for analysis. Therefore, the residents did not trust the results because of the time period without measurement, and the possibilities of material manipulation. To resolve the distrust and overcome the limitation in the measurement method, Seoulhas installed auto dioxin collectors in all of the 4 facilities' chimneys. The kit absorbs and stores 3-6 months of dioxin from the gas, and the amount can be calculated based on the collected amount and the period. The kit is utilized to analyze dioxin density, and the new kit is replaced to collect dioxin in the following period.
Figure 6. Gas Emission Electronic Display Board and Auto Dioxin Collector
Gas Emission Electronic Display Near the Incineration Facility
  |
Auto Dioxin Collector Kit
  |
Fourth, the time and number of garbage truck is limited. Waste transportation causes odor, emits exhaust fumes and increases traffic on roads. To resolve such issues, the waste is brought only in the night and early morning so that citizens are exposed less and the roads used more efficiently. Moreover, waste coming from the districts other than the facilities' own districts should be transported with automobiles more than 11 tons in capacity. The number of automobiles operated is fundamentally restricted.